Sustainability-in-Tech : New Bioplastic Straw Degrades Faster Than Paper

Massachusetts-based Woods Hole Oceanographic Institute (WHOI) research scientists, in partnership with bioplastic manufacturing company Eastman, have reported developing a new a prototype bioplastic straw that degrades even faster than paper.

The Problem With Drinking Straws 

The problem with plastic drinking straws is that they are now one of the most commonly found sources of marine litter. Their single-use nature contributes to global plastic pollution. These straws are not biodegradable, perhaps taking hundreds of years to break down. In oceans, for example, they can harm marine life both physically and through ingestion.

Lack of Understanding 

Although the research looked at this issue, the study was carried out with a bioplastic company as a partner. Therefore, the researchers made the point that there is a lack of understanding of how long plastics (such as drinking straw plastics) last in the ocean and that, although science supports moving away from using the material, plastics are here to stay. The researchers therefore carried out the research with the overarching idea that it’s important to try and find a next-generation type of plastic that works equally as well, yet which degrades much more quickly, and doesn’t contribute to persistent plastic pollution in the environment.

Study  

As acknowledged by the researchers, not all plastics are created the same and different manufacturers have different formulations of base polymers, e.g. polylactic acid (PLA) and polypropylene (PP) and chemical additives, meaning that different plastic formulations behave differently in the environment and break down in the ocean at different rates.

As part of the research, therefore, WHOI scientists Collin Ward, Bryan James, Chris Reddy, and Yanchen Sun put different types of plastics and paper drinking straws head-to-head to see which degrade the fastest in the coastal ocean.

This involved suspending eight different types of straws in a tank of continuously flowing seawater from Martha’s Vineyard Sound, Massachusetts. The tank’s temperature was controlled while light exposure plus other environmental variables were made to mimic the natural marine environment. The eight straws were monitored for signs of degradation over 16 weeks, and the microbial communities growing on the straws were characterised.

The Findings 

The researchers (who published their paper in ACS Sustainable Chemistry & Engineering) found that some biodegradable straws degrade up to 50 per cent in just 16 weeks in marine environments, thereby offering a potential sustainable alternative to traditional plastics and potentially contributing to reduced ocean pollution. Specifically, the researchers found that a prototype straw made from a material called cellulose diacetate (CDA) – a polymer derived from wood pulp – breaks down even faster than paper in the environment when foamed (foamed CDA).

WHOI scientist, Brian James, said: “The unique aspects of this foam straw are that it’s able to have a shorter expected lifetime than the paper straws but retain the properties that you enjoy of a plastic or a bioplastic straw”.  This could indicate that the foamed prototype straw could become a promising alternative to conventional plastic straws compared to paper straws, which degrade quickly in the ocean but sour user-experience by getting soggy.

The Value Of The Study 

Jeff Carbeck, Eastman’s Vice President of Corporate Innovation, highlighted the value of the study, saying: “This study can be immensely valuable for straw manufacturers by providing informed and transparent data when selecting a material for straws. Even more, it provides reassurance that CDA-based straws won’t add to the persistent plastic pollution, while also demonstrating straw manufacturers’ commitment to offering a sustainable product that reduces risk to marine life”. 

Going Forward 

WHOI scientist Collin Ward said that he and the rest of the research team plan to continue measuring the degradability of plastic materials, with the hope of guiding where the industry goes next and that the object is to “optimise their products for degradation in the environment and ultimately the good of the planet.” 

What Does This Mean For Your Organisation? 

The development of a new bioplastic straw that degrades faster than paper by WHOI researchers (and Eastman) could present a significant opportunity for UK businesses and organisations committed to sustainability. This innovation not only addresses the persistent issue of plastic pollution in marine environments but also aligns with the increasing consumer demand for environmentally responsible products.

For businesses in the hospitality and food service industries, integrating biodegradable straws could enhance their sustainability credentials and appeal to a more eco-conscious clientele. It offers a practical solution that does not compromise on user-experience, overcoming the common drawback of paper straws that tend to become soggy. This shift could serve as a substantial point of differentiation in competitive markets, potentially attracting new customers and improving customer satisfaction among those who take a real interest in the environmental impact of their purchasing decisions.

Also, the introduction of these bioplastic straws could influence supply chains. For example, companies might consider transitioning to these more sustainable materials as part of their procurement processes, which could help in setting new standards within the industry. This move could also pre-empt future regulatory changes as government policies increasingly favour environmental sustainability in business practices.

This development could also inspire more innovation within the UK’s manufacturing sector. Companies involved in the production of single-use items, for example, may be inspired to explore and invest in similar biodegradable technologies. Such innovation not only aids in compliance with environmental regulations but also opens up avenues for new products and market expansion.

Overall, the research from WHOI and Eastman could be a catalyst for UK businesses to re-evaluate and potentially change their environmental strategies. By adopting these faster-degrading bioplastic straws, businesses could significantly reduce their ecological footprint, align with global sustainability trends, and position themselves as leaders in the movement towards a more sustainable future.

Tech News : World’s Largest (House-Sized) 3D Printer

Maine University in the US has announced that its new 3D printer has smashed the former Guinness World Record to become the largest 3D printer in the world, making it a significant step forward in the next generation of advanced manufacturing.

Factory of the Future 

The new printer, dubbed Factory of the Future 1.0 (FoF 1.0), unveiled on April 23 at the Advanced Structures and Composites Center (ASCC), is incredibly four times larger than its predecessor.

Prints Objects 96 ft x 32 ft! 

Maine University says its new 3D thermoplastic polymer printer can print objects as large as 96 feet long by 32 feet wide by 18 feet high and can print up to 500 pounds per hour.

Dynamically Switches Too 

Also, rather than being just a large-scale printer, it can dynamically switch between different processes such as large-scale additive manufacturing, subtractive manufacturing, continuous tape layup and robotic arm operations.  It’s also planned for Main University’s existing large MasterPrint 3D printer to be used in collaboration with the new record-breaking one, sharing the same end-effectors or by working on the same part.

Uses 

Maine University says the massive Factory of the Future 1.0 3D printer could have multiple uses, including:

– Eco-friendly and cost-effective manufacturing for numerous industries.

– The development of biobased feedstocks from wood residuals (abundant in Maine).

– Supporting national security, i.e. being used by the Army Corps of Engineers.

– Building affordable housing / Biohomes (the 3D printer is as big as a house after all).

– Bridge construction.

– Building ocean and wind energy technologies.

– Building lightweight rapidly deployable structures of various kinds.

– Maritime vessel fabrication.

Ahead of Green Engineering and Materials Factory 

Main University has highlighted how the development of the massive new 3D printer comes ahead of this summer’s planned groundbreaking of a new 47,000-square-foot research laboratory called the Green Engineering and Materials (GEM) Factory of the Future. MaineHousing’s Development Director Mark Wiesendanger said: “Maine needs an estimated 80,000 additional homes by 2030, many specifically for households with incomes at or below the area median income” and how the 3D printer “creates another means of producing quality affordable housing, while further driving costs down, and using abundant wood residuals from Maine’s sawmills”. 

Composite Materials Research and Advanced Manufacturing 

UMaine President Joan Ferrini-Mundy highlighted how “This new capability not only reinforces UMaine’s Carnegie R1 research designation, but also reaffirms our standing as leaders in composite materials research and advanced manufacturing”. 

What Does This Mean For Your Business? 

The new record-breaking 3D printer heralds a transformative era for multiple industries, particularly in sectors like housing, advanced manufacturing, and national security (in the US at the moment). The fact that the printer is as big as a house and can work at the rate of 500 pounds per hour promises to revolutionise the future approach to production and construction.

For the housing sector, particularly in addressing Maine’s pressing need for an estimated 80,000 additional homes by 2030, FoF 1.0 represents a pivotal advancement. The ability to rapidly and cost-effectively produce large-scale structures directly from biobased materials could dramatically reduce both construction times and costs, making housing more accessible to those with limited financial means. Projects like BioHome3D showcase the potential for sustainable housing solutions that are not only affordable but also environmentally friendly, and that leverage local wood residuals to help combat deforestation and reduce waste.

In terms of national security, the flexibility of FoF 1.0 to switch between different manufacturing processes enables the production of lightweight, rapidly deployable structures and maritime vessels. These capabilities may be crucial for developing infrastructure that can be quickly assembled in crisis zones or used in various defence applications, enhancing the strategic agility of the military and allied forces using it.

For Maine University itself, this technological leap reinforces its reputation as a leader in composite materials research and advanced manufacturing, and by fostering such innovations, the university can expand its educational and research capabilities and help position itself as a key player in the global push towards advanced technological solutions in manufacturing.

In terms of the broader field of advanced manufacturing and materials science, the integration of large-scale additive manufacturing with other processes enabled by the printer could lead to breakthroughs in everything from energy-efficient building methods to the creation of new composite materials that could be used in high-stress, high-performance environments.

Ultimately, the Factory of the Future 1.0 is not just a milestone for Maine University or that state’s housing market, but it offers the potential for modern technology to address some of the most pressing challenges of our times i.e., meeting demand for affordable housing, and environmental sustainability.